Intelligent production empowerment! Tire bead partition production line achieves' one click start ', increasing production capacity by 40%
With the arrival of the Industry 4.0 era, intelligent production has become the core direction for upgrading the manufacturing industry. Recently, a certain intelligent manufacturing company carried out a comprehensive intelligent transformation of the bead spacer production line, and built the first "unmanned, full process" tire pad production line in China, achieving "one click start" from raw material input to finished product outbound. The production capacity has increased by 40% compared to before the transformation, and the product qualification rate has remained stable at over 99.8%.
Traditional tire plate production relies heavily on manual operation, resulting in low production efficiency and unstable product quality. A certain intelligent manufacturing company has introduced technologies such as industrial robots, IoT sensors, and digital twins to comprehensively upgrade its production line. In the raw material proportioning process, the proportion of each component is accurately controlled through an intelligent control system, with an error controlled within 0.1%; In the molding process, 6 industrial robots work together to achieve 24-hour uninterrupted production; In the quality inspection process, the AI visual inspection system can identify surface defects and dimensional deviations of products in real time, and the detection efficiency is 10 times higher than manual inspection.
After the intelligent transformation, only three operation and maintenance personnel are needed to complete daily operations on the production line, reducing labor costs by 60%. The production manager of the company introduced that through digital twin technology, the production process can also be simulated and optimized, and equipment failures can be predicted in advance, reducing the equipment failure rate by 35%. In addition, the production line can quickly switch between different specifications of Tire Plate production according to customer needs, reducing the order delivery cycle from the original 7 days to 3 days, greatly improving market response speed. Industry insiders believe that the establishment of intelligent production lines has set a new benchmark for "efficient, precise, and flexible" production in the Beam Bundle Release Liner industry.
